ATF – FILLING LINE FOR FILLING PREMADE BAGS

EFFICIENT, FULLY AUTOMATIC FILLING LINE ATF SUITABLE FOR DOSING AND FILLING LOOSE, PIECE AND LIQUID PRODUCTS INTO PREMADE BAGS

ADVANTAGES

- efficient, reliable and variable fully automatic line for premade bags filling 
- easy operation and manipulation, compact and attractive design, minimal maintenance requirements 
- safety focus – in-built door safety features, emergency stop button
- PLC + HMI SIEMENS ensures fast and easy operation 
- possibility to store parameters for different bag sizes 
- visualisation of total and current number of filled bags 
- manipulator starts where last cycle finished after restart 
- LED lighting for a better visibility inside the frame area 
- robust frame, line suitable for dosing and filling of premade bags, especially doypack type
- possibility to equip with a date printer (InkJet)

SPECIFICATION 

bag dimensions:         width - min 100 mm, max 220 mm / length - min 150 mm, max 320 mm
drive:                             mechanical, pneumatical  
mechanical output:    up to 1800 bags/hr (30 bags/min)
output with dosing unit: depending on the product type and filling amount 
electrical connection: 3x 230/400 V, 3Ph +N + PE, 50 Hz, el. installation according to EN 60 204, IP55
power consumption:  approx. 2,0 kW in total
compressed air consumption: ISO 8573-1 / 600 l/ min. (20 l/cycle) / pressure 0,6-1,0 MPa
weight:                          approx. 850 kg without dosing unit, silo, feeding conveyor 
control system:           SIEMENS/ALLEN BRADLEY

LINE CONSISTS OF:

FILLING ROTATION STATION - equipped with 6 positions: bag gripping, bag opening + forming, bag filling, bag closing and vibrating, bag sealing and bag exit. 

DOSING UNIT - suitable for filled product, located on a robust holder with safety covering.  

CONVEYOR - transport of empty bags, individual compartments.  

EXIT CONVEYOR – straight belt for transport of filled bags from filling station. 

ROTATING TABLE - cumulating of filled bags, further manipulation. 

SILO – storage of product (optional).

FEEDING CONVEYOR - Z-shape, transport of product from silo to hopper of dosing unit (optional).

OPERATION CYCLE 

- operator inserts empty bags into individual compartments of bag feeding conveyor
- feeding conveyor transports bags to automatic feeder
- automatic feeder removes top bag by suction cups and manipulation arm displaces bag to position 1 of the rotating carousel/filling system 6 positions)
- bag is opened and formed in position 2, filled with product in position 3, closed and vibrated in position 4 and sealed by cross sealing jaws in position 5. Bag is then released onto exit conveyor in position 6 that transport filled bags for further manipulation.
- line may be also equipped with silo for product supply and feeding conveyor transporting product from silo to hopper of suitable dosing unit
- line is equipped with suitable dosing unit

3D: ATF Plnění sáčků_celá linka.jpg
Technical drawing: ATF Plnění sáčků.jpg
Note: measurements may vary
Product sheet: ATF_ČJ.pdf
Download: ATF_bags EN.pdf